2015-10-02

Fivetech SMT Stop-ring plug is to block solder tin paste reflow or inflow during SMT assembling process to prevent screw thread pollute or damage.

While SMT process refers to technique of melting tin as glue to stable mechanical parts on to faceplates, the extra liquid tin can easily back flow into the inner side of the standoffs/nuts causing serious damages and pollution. The inflow tin destroys the screw thread of the parts. It forms tin scraps, uneven thread spirals, tin bumps, and other flaws. It results in failure to thread in and solder splash due to forced screwing. The solder splash not only breaks the parts, but further splashes tin scraps onto PCB panels causing bigger mechanical problems. The possibility for short circuit is also high. The flaw badly increases the failure rate of products and increases rework costs. For worse, it lengthens the producing time due to reworks.

 

                                    

 

Solder Stop technique is the best method to solve this problem. Solder stop requires a stop ring which is mechanically placed into the bottom of a nut/ standoff. It matches the thread size seamlessly. When these parts are mechanically sealed onto faceplates using SMT, the stop ring prevents the liquid tin from inflowing into the thread hole. Hence, it keeps the screw thread perfectly intact. It then can be easily and effortlessly removed by a needle stick, leaving neither marks nor damages. Stop ring promises high soldering reliability, prevents ferrule inner structure and screw thread damaged by inflow of tine that may result in float volume reduction or solder paste existed between PCB and outer ferrule flow into inner side that may occur unstable reliability or other concerns.
                      

 

With the application of solder stop, defected nuts/standoffs evidently declines. Eventually it optimizes product success rate. It saves costs, saves time and increases success rate. Solder Stop is obscure but its impact is significant. We strongly recommend Solder Stop to our customers for their benefits.

                 

                       

 

2015-09-24

Fivetech groundbreaking new Roller series continues to realize Fivetech’s core value- speed, quality and reliability to offers diverse styles of product lines. Fivetech latest Wheel Roller presenting as twin product to Slide Roller, is designed to embed and install onto heavy server board to reduce repetitiously in-and-out drag force and share load-bearing so as to accelerate operation speed, rapid-repetitive mechanical, enhance performance.

Usually in data center full of racks installed hundreds of servers, those server board requires repeatedly pulled and pushed to maintain server functioning. During the operation could causing engineer much extreme strength and overloaded effort to keep data center functioning. Frictions of the heavy moving chasses could cause serious work-load for engineers during their maintenance. The new invention of wheel roller can strength and optimized mechanical part performance to its best benefits, save time and effort and eventually accelerate overall working efficiency.

The advantage of using rollers “wheel-on-board” can reduce noise but increase speed. Wheel Roller minimized friction possibility. Wheel Rollers can be easily added for better weight capacity. In addition, the wheel design prevents mechanism collision, allowing the product to maintain at its best condition.

                      

Fivetech patented unique wheel roller has more advantage lies in design. The concept of wheel roller is to add rollers onto panels. It is entirely customized and reliable. Simple “wheels on board” design can benefits in operation function. Wheel Roller can flexibly match different mechanisms according to customer’s distinctive server board design. We expect Fivetech Roller series will become the newest industrial best advantage for server products.

 

                                                                            

 

Wheel roller acts on multiple functional styles, maximized product quality and reliable in weight capacity mechanism. Wheel Roller offers two types of installation methods: Press in Self-clinching installation style, recommend to use on metal board; SMT type-SMT installation is recommend to use on server MB/PCB. Wheel roller offers customized specification according to customer’s distinctive server board design.

                            

 

 

2015-05-20

Fivetech latest Roller series-Slide Roller, to compete with light-loading type rail, roller-rail can subsitute and add extra roll-function to boost sliding chassis; in stead of full sets of rail assembly, simple equipped roller rail can shorten assembly lead-time, reduce much metal weight, finally result ECO energy

Fivetech Slide Roller transform rail track to roller track simplified chassis mechanical structure. Roller designed to reduce noise and friction surface. with stainless steel build, single rivet assembly methods self-clinching _press in _ flare in, assembled on side-track as roller rail can easily adjusts and positioned. Slide roller applied to help moving chassis easier. It reduces the burden on engineers when sliding chassis have heavy load to bear, the long run can avoid occupational injuries.It’s recommended to use for telecom or data center rack chassis.

  

Industry in general to use ejector handle to eject the chassis from shelf. To advance, Fivetech develops new roller-rail to enhance acceleration for sliding chassis. Ejector Handle + Slide Roller rail both bonds to reduce the bare of heavy chassis. It’s designed to reduce effort and release weight of each time moving the heavy server chassis from shelf.

Feature:

  • Slide Roller type rail can ease the thrust/tensile force                                       
  • self-clinching installation type-press in/ flare in                   
  • roller type rail, flexible rail design in limited space                                     
  • can easily adjust roller number
  • roller type lighten weight to compare with metal track rai         

 

                                            

 

 

 

2015-05-11

Fivetech Security Screw-tool required to secure lock provide guard fastening solution, an excellent choice for safety control 

Fivetech security screw series , the focus is not just on the fastening itself, but on securing and protecting your product from the threat of security break. Each security screw to correspond its unique combination tool to lock/unlock. While many fasteners can be easily assembly or release without any security protection to preventing from unauthorized maintenance , it is often considered the engineering security level in many work station. The engineers often seeking more maintain access control to necessary guard the existing unlock components control on its hardwares server/storage/cabinet/rack…datacenter equipment.

 

                       

Fivetech fastening design mainly aims tool-less feature development without using any additional tools can achieve lock function, to save time/ effort to reach highest energy efficiency.  However, On the contrary, the Fivetech Security Screw series for the use of lock driver tool/driver key, they have not only the general features of screws, but both the double-effect function of security lock fasteners. Fivetech continuates captive screw design, extend develops another security series provides two model tools : screw driver / driver key; screw head recess style can provide all kinds of custom-made to meet the specifications locking head design; Screw type selectable Spring loaded / thread in or other forms of lock mode.

 

Screw Driver Type

    

 

Driver Key Type

        

 

 

 

2015-04-20

Fivetech SMT Nut 82 series to provide complete range of product line for all thread sizes, gradually replacing the traditional assembly methods.   SMT soldering process can excluded the wary of cause of PCB damage by clinching stamping process damage.

Fivetech 82 series SMT Nut used on PCB has been widely accepted by the market. SMT technology has gradually evolved into a mature technology that has been gradually replacing the traditional assembling through its SMT process, allowing the assembly process to achieve maximum yield, the industry can take advantage of existing SMT production lines, the use of vacuum suction pick SMT Nut from the reel, pick and place onto the tin solder pasted on PCB, through tin heating and cooling process, the heat melt tin, cooling to solid tin to complete SMT Nut assembly process. SMT process can reduce damaged to PCB caused by punch skew placing nut on PCB, this result to often easily damage the board. To progress, SMT process can accurate positioning and results maximum yield.

Another reason customer choose SMT Nut is due to the design of the PCB, due to the demand of no drill hole on PCB. SMT process take advantage of none-perforated PCB design. SMT Nut will be placed directly on the PCB board, the same way to use of tin solder paste parts to fixed on board. Solder paste welding process, ensures the most reliable assembly.

Fivetech SMT Nut 82 series finish on all sizes and models are complete range of product line, providing customized design, multiple choices formality. Fivetech uphold quality control production quality advantage, from design manufacture to material out goods on reel, single production line to ensure quality control. Fivetech SMT Nut carry quality appearance to receive customers well commends and trusted recommendation.  

 

 

SMT Pick and Place process

 

SMT Tin solder paste process

 

Youtube Video

 

 

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