2020-12-03

 

SMT SNAP IN LOCK claw buckle gradually replace traditional screws. PCBs are buckled with vertical through-hole claws to improve assembly time efficiency. SMT surface mount technology ensures the most stable assembly between components and PCBs.

   

For example, when the traditional pointed locking pin SMT PIN is inserted into the PCB, it will often face product quality instability due to various reasons, such as skew, deviation, loose parts or excessive position, and when fixed and assembled on the PCB, all these Poor quality will cause damage to the PCB or cause more serious cracks or high defect rates such as NG parts, resulting in waste of time and cost. If you change to adopt SMT SNAP IN LOCK claw buckle, when the claw buckle is vertically inserted into the through hole for claw buckle connection, the special claw buckle head design can be used to buckle by the extension force of the claw metal to extend outward The through-hole grooves on both sides can reversely buckle the PCB card, and can be fixed vertically to repeat the claw buckle placement operation process, gradually replacing the traditional screw lock or PIN lock, improving time and cost efficiency. Compared with traditional screws, it saves 90% of assembly time.

   

SMT surface mount technology, first insert the claw button to the SMT reel, and then carry out the automatic suction and placement process, suck the claw button of the vacuum nozzle from the reel, and then transfer it onto the PCB, and then pass the SMT uses solder paste technology for soldering. The process is carried out in four steps through heating-immersion-reflow cooling, cooling and solidification into a solid metal template to complete the soldering process and complete the installation. This technology is to cool the liquid solder paste into a solid metal form. The whole process uses SMT automated machines, which will not cause the parts to be loose and skewed, and it can reach a 100% pass rate. The use of SMT fixed claw button technology on PCB is gradually replacing traditional PCB assembly technology.

 

 

SMT advantage

*       Gradually replace traditional screw lock, which can increase production line output and cost’s consumption

*       Replace manual processes to save time and reduce error manufacturing costs

*       Automatic mechanical process 100% yield pick and place, fast and accurate positioning

*       Solder paste soldering process, liquid metal is cooled into solid metal, SMT ensures the most stable assembly between components and PCB.

*       Achieve 100% product quality stability without increasing parts failure

 

Type of mounting style on PCB application

In addition, in the SMT process, due to the different materials and shapes of the metal parts, in order to more effectively achieve the suction effect of the vacuum tip, it is recommended to use Connect-cap to cover the top groove to maximize the stability of the vacuum, so as to Easily pick up and place in the holes on the PCB. After installation, remove the connection cover.

 

 

2020-12-03

 

SMT SNAP IN LOCK表面贴装技术爪扣逐渐取代传统螺丝,PCB以垂直下插通孔爪扣进行扣接可提高组装时间效率,SMT表面贴装技术确保组件和PCB之间最稳定的组装

 

 

如使用传统的尖头锁定销SMT PIN插入PCB上时,往往会因各种原因操作而面临产品品质不稳定性,例如歪斜,偏差,零件松动或位置过大,而在PCB上固定组装时,所有这些品质不良性将导致PCB损坏或造成更严重的裂缝或NG零件等高不良率而导致时间成本之浪费。如改采用SMT SNAP IN LOCK表面贴装技术爪扣,爪扣垂直向下插入通孔进行爪扣扣接时,可利用特殊爪扣头型设计, 利用爪扣金属向外侧沿伸扩展力扣住两侧通孔凹槽,可反向扣住PCB板卡,可垂直固定重复进行爪扣扣接放置操作过程, 逐渐取代传统螺丝锁或PIN插销,提高时间成本效益。与传统螺丝相比,节省90%的组装时间。

 

SMT表面贴装技术,首先要先插入爪扣至SMT卷盘,然后进行自动化吸取及放置过程,从卷盘上吸取真空吸嘴的爪扣,然后将其输送到PCB上后,再通过SMT表面贴装技术用焊锡膏技术进行焊接,该过程是通过加热-浸泡-回流冷却,分四个步骤进行,冷却并固化成固体金属模板以完成焊接过程并完成安装。该技术是将液态焊锡膏冷却成固态金属的形式,整个过程是使用SMT自动化机器,不会造成零件松动歪斜偏差变形,它可以达到100%的合格率。在PCB上使用SMT固定爪​​扣技术正逐步取代传统的PCB组装技术。

 

SMT优势

逐渐取代传统锁,可提高产线产量和成本消耗

替换手动过程以节省时间并减少错误制造成本

自动化机械过程100%良率拾取和放置,快速准确地定位

锡膏焊接工艺,液态金属冷却成固态金属,SMT确保组件和PCB之间最稳定的组装。

实现100%产品品质稳定性,而不会增加零件的故障问题

 

PCB应用程序上的安装样式类型

另外,在SMT工艺中,由于金属零件的材料和形状不同,为了更有效地实现真空吸头的吸附效果,建议使用Connect-cap覆盖顶部凹槽,使真空的稳定性最大化,从而在处理过程中轻松拾取并放置在PCB上的孔中。安装完成后,将连接盖取下。

 

2020-05-14

 

Fivetech SMT Solder Stop Nut prevent the backflow of solder paste during SMT assembly to prevent thread contamination or damage.

 

Although the SMT process refers to the technology of melting tin as glue to the stable mechanical parts on the panel, the excess liquid tin can easily flow back to the inside of the bracket / nut, causing serious damage and pollution. The inflowing tin can damage the thread of the part. It forms tin shavings, uneven thread spirals, tin bumps and other defects. Due to the forced tightening, it is impossible to screw in and the solder spatters. Solder splatter not only damages the parts, but also causes tin chips to splash onto the PCB board, resulting in greater mechanical problems. The possibility of short circuit is also very high. This defect severely increases the failure rate of the product and increases the cost of rework. To make matters worse, due to rework, the production time will be extended.

 

Fivetech SMT Solder Stop Nut welding technology is the best way to solve this problem. The solder resist requires a stop ring plug that is mechanically placed at the bottom of the nut / support. It seamlessly matches the thread size. When SMT is used to mechanically seal these parts to the panel, the stop ring stop ring prevents liquid tin from flowing into the threaded hole. Therefore, it can keep the thread intact. It can then be easily removed by tool punching without leaving any marks or damage. The stop ring plug has high welding reliability, which can prevent the internal structure and threads of the ferrule from being damaged due to the inflow of the tines, which may result in the reduction of the float volume or the flow of solder paste between the PCB and the external ferrule. This may cause unstable reliability or other problems.

 

With the application of solder resist, defective nuts / supports have been significantly reduced. Ultimately, it can optimize the success rate of the production line. It can save costs, save time and increase the success rate. We strongly recommend Fivetech SMT Solder Stop Nut welding technology to bring benefits to our customers.

 

Fivetech SMT NUT 82 series can provide a complete product line for all thread sizes. The SMT welding process can eliminate the cause of stamping damage, thereby avoiding the risk of PCB damage. Fivetech 82 series SMT NUT used on PCBs have been widely accepted by the market. SMT technology has gradually developed into a mature technology, gradually replacing traditional assembly through its SMT process, so that the assembly process can achieve maximum yield, the industry can use the existing SMT production line, use vacuum nozzles to pick up SMT uts On the reel, pick and place it on the tin solder pasted on the PCB. Through the tin heating and cooling process, the tin is melted and cooled to a solid state to complete the SMT NUT assembly process. The SMT process can reduce the damage to the PCB caused by the placement of nuts on the PCB due to the deflection of the punch. This result is usually easy to damage the circuit board. In order to improve, the SMT process can accurately locate and obtain the maximum output.

 

The Fivetech SMT NUT 82 series completes the entire range of product lines in all sizes and models, offering custom designs and multiple options. Fivetech upholds the production quality advantages of quality control. From design and manufacturing to coil material out of the warehouse, a single production line ensures quality control. Fivetech SMT nuts have a high-quality appearance, which has won praise and reliable recommendations from customers.

 

 

2020-05-14

 

Fivetech SMT止动环塞螺母可在SMT组装过程中阻止锡膏回流流入,以防止螺纹污染或损坏。

虽然SMT工艺是指将锡作为胶水熔化到面板上稳定的机械零件上的技术,但多余的液态锡很容易倒流到支架/螺母的内侧,从而造成严重的损坏和污染。流入的锡会破坏零件的螺纹。它形成锡屑,不均匀的螺纹螺旋,锡块和其他缺陷。由于强行拧紧,导致无法拧入和焊料飞溅。焊料飞溅不仅会损坏零件,还会使锡屑飞溅到PCB板上,从而导致更大的机械问题。短路的可能性也很高。该缺陷严重增加了产品的故障率并增加了返工成本。更糟糕的是,由于返工,会延长生产时间。

 

Fivetech SMT止动环塞螺母阻焊技术是解决此问题的最佳方法。阻焊器需要一个止动环塞,该止动环塞机械地放置在螺母/支座的底部。它无缝匹配线程大小。当使用SMT将这些零件机械密封到面板上时,止动环塞挡圈可防止液态锡流入螺纹孔中。因此,它可以使螺纹保持完好无损。然后可以通过针刺轻松轻松地将其移除,而不会留下任何痕迹或损坏。止动环塞具有很高的焊接可靠性,可防止套圈的内部结构和螺纹因尖齿的流入而损坏,从而可能导致浮子体积减小或PCB和外部套圈之间的焊膏流入内侧,从而可能导致不稳定的可靠性或其他问题。

 

随着阻焊剂的应用,有缺陷的螺母/支座明显减少。最终,它可以优化产线的成功率。它可以节省成本,节省时间并提高成功率。我们强烈建议Fivetech SMT止动环塞螺母阻焊技术阻给我们的客户带来好处。

 

Fivetech SMT Nut 82系列可为所有螺纹尺寸提供完整的产品线, SMT焊接工艺可以消除冲压损坏的原因,从而避免了PCB损坏的风险。 PCB上使用的Fivetech 82系列SMT螺母已被市场广泛接受。 SMT技术已经逐渐发展成为一种成熟的技术,通过其SMT工艺逐渐取代了传统的组装,从而使组装工艺能够实现最大的良率,该行业可以利用现有的SMT生产线,利用真空吸嘴拾取SMT螺母从卷轴上,拾取并放置到粘贴在PCB上的锡焊料上,通过锡加热和冷却过程,将锡熔化并冷却至固态,以完成SMT螺母组装过程。 SMT工艺可以减少因冲头偏斜而在PCB上放置螺母而造成的对PCB的损坏,这种结果通常容易损坏电路板。为了进步,SMT工艺可以精确定位并获得最大的产量。

 

Fivetech SMT Nut 82系列完成了所有尺寸和型号的产品线的全部范围,提供定制设计,多种选择形式。 Fivetech秉承质量控制的生产质量优势,从设计制造到卷料出库,单条生产线确保质量控制。 Fivetech SMT螺母具有高质量的外观,从而获得客户的好评和可信赖的推荐。

 

 

 

 

 

 

2020-05-11

Fivetech SMT SPOOL are fully automatic SMT welding assembly, quick disassembly and assembly without using general screws, high-strength soldering welding combined force, low profile, micro miniaturization, suitable for mobile phones / notebooks / server / Networking/Telecom / Industrial Computer / Cloud / TV / Monitor ...

Save 90% assembly time compared with traditional screws

Fivetech SMT SPOOL are specially designed to assemble the sub-card quickly and easily to the server motherboard, quickly reconnect or disassemble, and the sub card can be locked in seconds. Just slide the sub card through the gourd-shaped hole to quickly connect or remove , and slide left and right to the horizontal locking direction.

Due to the application requirements of the server motherboard, various types of sub cards are usually required. The installation of most sub cards requires traditional screws that cannot be quickly removed and replaced. SMT SPOOL can be bent at different heights and can be between boards and boards Used as a high plate gasket. Low profile and micro miniaturization; SMT surface mount technology refers to the surface mounting technology that melts tin into tin glue until it cools and stabilizes the SMT studs on the PCB panel. SMT spool provide different functions and installation designs; micro miniature low profile can be used for mobile phones / notebooks / server / Networking/Telecom /industrial computers / clouds / TV / monitors ..... SMT engineering the high-profile shims can be used as four-post shims on slot servers; customers often use SMT spool+ fixing screws on server boards, which can emphasize the convenience of card installation and the characteristics of easy replacement.

When the safe assembly method is so complicated, SMT spool are really flexible when engineers move the chassis and replace cards. The design body has the purpose of easy assembly and quick release. Since threaded connections are disabled, simply place the sub board down through the larger hole of the hoist hole, and then slide the second board to the horizontal locking direction to insert the panel into the smaller hole. It is fixed in the second position as tightly as other fasteners. It expands the range of product applications. You can also press it into the side of the chassis or panel to fix the panel or panel on the side of the chassis. It not only saves ground space, but also makes full use of three-dimensional space. SMT spool are used in chassis with limited space on motherboards that cannot be driven vertically. The horizontal locking system saves execution space. It saves operation time and provides the simplest fastening method.

Save 90% assembly time compared with traditional screws